How All-Over Print Works
All-over print is typically created by printing designs onto fabric panels before the garment is cut and sewn. The most widely used process is sublimation printing, where heat and pressure transfer dye directly into polyester fabric. Because the ink becomes part of the fabric fibres rather than sitting on top, the result is a smooth, breathable, and fade-resistant finish.
The process usually involves:
- Creating full-scale artwork that accounts for garment panels and seams
- Printing the design onto transfer paper
- Heat-pressing the design onto polyester fabric
- Cutting and sewing the printed fabric into finished garments
This production method ensures uninterrupted patterns and precise alignment across the entire garment.
Key Features of All-Over Print
Edge-to-Edge Coverage
All-over print allows complete design freedom, including full-colour gradients, photographic imagery, and repeating patterns that wrap around the garment.
Seamless Finish
Because the artwork is applied before assembly, designs can extend across seams, sleeves, and side panels without breaks.
Lightweight and Breathable
With sublimation-based AOP, there is no ink buildup on the fabric, making garments comfortable to wear even in warm Australian conditions.
Benefits of All-Over Print
All-over print offers several advantages for custom apparel:
- Unlimited colour options with no additional cost per colour
- Exceptional durability, with no cracking or peeling
- Soft hand feel, as the print becomes part of the fabric
- High visual impact, ideal for bold branding or creative designs
These benefits make AOP a popular choice for sportswear, fashion apparel, and promotional garments.
Common Use Cases in Australia
In the Australian market, all-over print is widely used for:
- Custom sports jerseys and activewear
- Fashion t-shirts and streetwear brands
- Event and promotional apparel
- Team uniforms requiring strong visual identity
- Performance garments for outdoor activities
Sports clubs and fitness brands, in particular, favour all-over print due to its breathability and long-lasting colour performance.
Practical Considerations and Suitability
All-over print is best suited to polyester or polyester-blend fabrics, as sublimation does not work on cotton. Light-coloured base fabrics are also required to achieve accurate colour results.
Artwork preparation is critical. Designers must account for seam placement, fabric stretch, and garment sizing to avoid misalignment. Minor variations can occur during the cutting and sewing process, which is standard in AOP production.
All-Over Print vs Traditional Printing
Compared to screen printing or DTF printing, all-over print provides unmatched design coverage but involves a more complex production process. It is generally more suitable for medium to large orders or custom garments where visual impact is a priority.
Why All-Over Print Is a Standout Option
All-over print offers creative freedom, durability, and comfort that traditional print placements cannot match. For Australian businesses, clubs, and brands seeking bold, professional-quality apparel, all-over print remains one of the most effective ways to create garments that truly stand out.
