How Jersey Fabric Is Constructed
Knit Structure
Unlike woven fabrics that cross threads at right angles, jersey fabric is created by looping yarn in a continuous pattern. This knitting process gives the fabric natural stretch and flexibility without needing elastane.
The front face appears flat and smooth, ideal for printing, while the reverse side displays a subtle looped texture.
Fibre Options
Jersey fabric can be made from:
- 100% cotton
- Cotton-polyester blends
- Polyester performance yarn
- Viscose or modal blends
Each fibre type influences softness, durability, moisture management, and print results.
Key Features of Jersey Fabric
Natural Stretch and Comfort
Jersey fabric stretches across the body, allowing ease of movement. This makes it suitable for both fitted and relaxed garment styles.
Breathability
Cotton jersey is particularly breathable, making it ideal for Australia’s warm climate and outdoor work environments.
Lightweight to Heavyweight Variations
Jersey fabric is available in different weights, typically measured in GSM (grams per square metre). Lightweight options suit summer promotions, while heavier jerseys provide a more structured feel for retail apparel.
Print-Friendly Surface
The smooth outer surface supports clean ink application and consistent detail.
Why Jersey Fabric Works Well for Custom Printing
Jersey fabric is highly compatible with professional printing techniques used in Australian garment production.
Screen Printing
Screen printing performs reliably on cotton and cotton-blend jersey fabrics, producing vibrant colours and strong durability.
Direct-to-Garment (DTG)
DTG printing is particularly effective on 100% cotton jersey, allowing full-colour artwork with a softer finish.
Direct-to-Film (DTF)
DTF transfers work across both cotton and polyester jersey blends, offering flexibility for detailed designs.
Embroidery
Embroidery can be applied to jersey garments, though lightweight fabrics may require stabilisation to prevent puckering.
Common Applications in Australia
Jersey fabric is used across multiple industries, including:
- Corporate promotional T-shirts
- Event and festival apparel
- Hospitality and retail uniforms
- School and sports merchandise
- Retail streetwear collections
Its versatility makes it a practical option for both short-term promotional campaigns and long-term uniform programs.
Practical Considerations
Fabric Weight Selection
Lightweight jersey (around 150 GSM) is suited to giveaways and summer events. Midweight and heavyweight options (180–220 GSM and above) offer improved durability and structure for uniforms and resale.
Shrinkage Control
Cotton jersey may shrink slightly if not pre-shrunk. Quality suppliers provide pre-treated garments to minimise this risk.
Stretch and Print Placement
Because jersey fabric stretches, artwork should be positioned carefully to maintain balance and avoid distortion.
Colour Retention
High-quality dye processes ensure jersey garments maintain colour after repeated washing, which is particularly important for branded uniforms.
Jersey Fabric in Professional Garment Printing
Jersey fabric remains one of the most dependable materials in custom apparel production. Its combination of comfort, breathability, and compatibility with various decoration methods makes it ideal for Australian businesses.
Whether used for promotional T-shirts, corporate uniforms, or retail merchandise, jersey fabric provides a reliable foundation for professional printing while delivering comfort and long-lasting performance in everyday wear.
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