100% Cotton

A natural fiber fabric known for its softness, breathability, and comfort, commonly used for casual and high-quality apparel. In the custom apparel printing industry, 100% cotton is one of the most widely used fabric types due to its softness, breathability, and excellent print compatibility.
Cotton fibres are naturally absorbent, making them highly suitable for various printing methods. In Australia, 100% cotton garments are commonly chosen for promotional apparel, uniforms, retail clothing, and everyday wear.

Key Characteristics of 100% Cotton Fabric

Natural and Breathable

Cotton allows air to circulate freely, helping to regulate body temperature. This makes 100% cotton garments comfortable in Australia’s warmer climate.

Soft Hand Feel

The natural fibre structure creates a smooth, soft texture that is ideal for t-shirts, polos, and casual wear.

High Absorbency

Cotton readily absorbs ink, which helps achieve vibrant and detailed prints when handled correctly.

Benefits of Using 100% Cotton for Custom Printing

Excellent Print Results

Cotton provides a stable surface for ink bonding, making it ideal for screen printing, DTG, and water-based inks.

Colour Clarity

Prints on 100% cotton typically appear sharp and true to colour, especially on lighter garments.

Versatile Applications

From workwear to promotional merchandise, cotton suits a wide range of custom apparel needs.

Comfort and Wearability

Cotton garments remain comfortable for long periods, even during extended wear.

Printing Methods Suitable for 100% Cotton

Screen Printing

Cotton works exceptionally well with plastisol and water-based inks, delivering strong coverage and durability.

DTG Printing

DTG printing is highly effective on 100% cotton due to the fabric’s absorbency and smooth surface.

DTF Printing

DTF transfers adhere well to cotton and provide consistent results across various garment colours.

Embroidery

Cotton’s structure supports embroidery stitching without excessive puckering when properly stabilised.

Practical Considerations When Printing on 100% Cotton

Shrinkage

Cotton can shrink if not pre-shrunk or washed correctly. This should be considered when sizing garments and curing prints.

Wrinkling

Pure cotton creases more easily than blended fabrics, which may affect presentation in certain applications.

Ink Absorption

While absorbency is beneficial, excessive ink absorption can reduce surface vibrancy if not properly managed.

Common Uses of 100% Cotton in Australia

Promotional Apparel

T-shirts and tote bags printed on cotton are popular for events, expos, and brand promotions.

Workwear and Uniforms

Cotton offers comfort and durability for light-duty work environments.

Retail and Fashion Garments

Many Australian fashion brands prefer cotton for its natural feel and print quality.

Casual and Everyday Wear

Cotton garments are widely used for their comfort and ease of care.

Durability and Care of Printed Cotton Garments

Wash Performance

Properly cured prints on cotton hold up well under regular washing.

Care Instructions

Washing in cold water and avoiding high heat drying helps extend garment life.

Print Longevity

Cotton supports long-lasting prints when the correct inks and curing methods are used.

100% Cotton in Professional Custom Apparel Printing

100% cotton remains a cornerstone fabric in the custom garment printing industry. Its natural comfort, reliable print performance, and versatility make it a trusted choice for Australian businesses seeking high-quality, custom-branded apparel that delivers both comfort and professional presentation.