Purpose of Breathable Panels
Targeted Ventilation
Breathable panels are positioned in areas where heat and moisture build up, such as underarms, sides, backs, or behind the knees.
Improved Moisture Control
By using mesh or perforated fabrics, breathable panels help sweat evaporate more efficiently, keeping the wearer dry.
Common Materials Used for Breathable Panels
Mesh Fabrics
Polyester or nylon mesh is the most common material used for breathable panels due to its airflow and durability.
Performance Knits
Lightweight, moisture-wicking knits are used where ventilation is needed without visible perforations.
Stretch Blends
Some panels incorporate elastane for flexibility, supporting movement while maintaining breathability.
Benefits of Breathable Panels
Enhanced Comfort
By improving airflow in critical areas, breathable panels reduce overheating and discomfort during extended wear.
Better Performance
Garments with breathable panels support physical activity by managing heat and moisture more effectively.
Modern Garment Design
Breathable panels also contribute to a technical, performance-focused appearance that appeals to sports and activewear markets.
Printing Considerations for Garments with Breathable Panels
Print Placement
Artwork is usually positioned away from breathable panels to maintain ventilation and print clarity.
Fabric Compatibility
Different panel fabrics may require different printing methods or settings, especially when combined with standard fabric sections.
Ink Flexibility
Printed areas near panels must use flexible inks to accommodate garment movement.
Common Uses in Australia
Breathable panels are commonly found in:
- Sports and team uniforms
- Activewear and gym apparel
- Outdoor and trade workwear
- Event and performance clothing
These garments are well suited to Australia’s warm climate and active lifestyles.
Breathable Panels vs Fully Breathable Garments
While fully breathable fabrics allow airflow throughout, breathable panels focus ventilation where it is most needed. This approach balances comfort, durability, and structure.
Practical Tips When Choosing Garments with Breathable Panels
Match Panels to Activity
High-exertion roles benefit from larger or multiple panels for increased airflow.
Consider Branding Areas
Plan logo and artwork placement to avoid mesh sections and maintain visual impact.
Test Fit and Function
Sampling ensures panels perform as intended without affecting comfort or print quality.
Why Breathable Panels Matter in Custom Apparel
Breathable panels enhance both comfort and performance in modern garments. For Australian custom garment printing, they offer a practical solution for producing functional, wearable apparel suited to active, outdoor, and high-temperature environments.
