How Mesh Fabric Is Constructed
Open-Weave Design
Unlike solid knit fabrics, mesh features visible perforations created during knitting or weaving. These openings allow air to circulate freely.
Fibre Composition
Mesh fabric is typically made from:
- Polyester
- Polyester blends
- Performance synthetic yarns
Polyester is commonly used due to its moisture-wicking and durability characteristics.
Key Features of Mesh Fabric
High Breathability
The open structure promotes airflow, helping regulate body temperature in hot conditions.
Moisture Management
Polyester mesh fabrics wick sweat away from the skin, supporting comfort during physical activity.
Lightweight Feel
Mesh garments are generally lighter than traditional cotton jerseys, reducing heat retention.
Quick Drying
Synthetic mesh dries rapidly, making it suitable for sports and outdoor work.
Common Applications in Australia
Mesh fabric is widely used in:
- Sports jerseys and training gear
- Basketball and netball singlets
- Hi-vis safety vests
- Construction and trade workwear
- Event crew vests
- Outdoor promotional apparel
In Australia’s warmer regions, mesh garments are particularly popular for construction sites, warehouses, and sporting environments.
Printing on Mesh Fabric
Printing on mesh requires careful consideration due to its perforated surface.
Screen Printing
Screen printing can be applied to mesh, though ink must be controlled to prevent excessive bleed through the holes.
Heat Transfers (DTF)
Direct-to-film transfers are commonly used on mesh garments. They provide strong adhesion and maintain design clarity.
Sublimation
For polyester mesh sportswear, sublimation printing is highly effective. The ink bonds with the fabric fibres without blocking airflow.
Embroidery
Embroidery is possible but may require backing stabilisers to prevent distortion, especially on lightweight mesh.
Benefits for Australian Businesses
Climate-Ready Apparel
Mesh garments are ideal for outdoor teams and high-temperature workplaces.
Performance Branding
Sports teams and fitness brands benefit from breathable apparel that still carries strong logo visibility.
Lightweight Uniform Options
Mesh shirts and vests reduce heat stress for staff working in physically demanding roles.
Fast-Dry Advantage
For environments involving sweat, moisture, or unpredictable weather, mesh garments dry quickly and remain comfortable.
Practical Considerations
Print Placement
Due to the perforated surface, small text or highly detailed artwork may not reproduce as sharply as on solid fabrics.
Durability
High-quality polyester mesh is durable, but lightweight versions may be more susceptible to snagging.
Compliance
For hi-vis mesh garments, branding must not interfere with reflective tape or required fluorescent surface area under Australian standards.
Care Instructions
Mesh garments should generally be washed in cold water and air-dried to maintain fabric integrity and print quality.
Mesh Fabric in Professional Garment Printing
Mesh fabric plays a vital role in performance and safety apparel within Australia’s custom garment industry. Its breathability, lightweight structure, and moisture-wicking capabilities make it ideal for sports, construction, logistics, and event operations.
When paired with appropriate decoration methods such as sublimation or controlled transfer application, mesh garments provide both comfort and professional brand visibility. For businesses seeking climate-suitable uniforms or activewear, mesh fabric offers a practical and high-performance solution in modern custom apparel production.
