Custom Full Sublimated Bucket Hat (MOQ 50)
Sublimated Christmas caps and hats from Garment Printing are custom festive headwear made in Sydney for Australian businesses, schools, clubs and families.
Using dye sublimation, we transfer your artwork onto polyester, where the ink bonds with the fabric fibres instead of sitting on top. That means full-colour designs, sharp detail and fine gradients that don’t crack, peel or fade, even after repeated wear in the summer sun.
Whether you want a classic Santa hat, a festive baseball cap, a bucket hat or a trucker cap, you can add candy canes, reindeer, snowflakes, holly, baubles or your own logo across the whole surface. Because sublimation only works on polyester, we use polyester-based headwear so the colours come out vibrant and lasting.
These custom Christmas hats suit a wide range of Australian celebrations, from office Christmas parties, staff gifts and retail promotions to school concerts, community fundraisers, sporting club presentations and beachside or backyard barbecues. They’re also a popular pick for hospitality venues, event crews, markets and carols by candlelight, where matching headwear keeps your team looking festive and on brand. Our Castle Hill team can help you choose styles, sizes and artwork placement for small runs or larger group orders, so your design arrives ready for the silly season.
Sublimated Christmas hats should be washed gently in cool water and left to air dry. Avoid high heat and harsh bleach. Because the ink bonds with the polyester fibres, the design won't peel or crack like a surface print, but gentle care keeps the colours bright all season.
Sublimation suits all-over artwork, so a festive pattern of snowflakes, holly, baubles or reindeer can run across the whole surface. Gradients, photos and detailed logos print cleanly too, without being limited to a set number of ink colours.
High-resolution PDF, AI, EPS or PNG files give the sharpest results. If you only have a basic logo or a rough idea, our team can help prepare the artwork for the right placement on your chosen style.
Sublimation ink only bonds with polyester, and it shows best on light or white fabric. Cotton and dark-coloured headwear aren't suitable, so we use polyester caps and hats to keep your colours vibrant and accurate.
Polyester is lightweight and quick drying, which suits warm December days at outdoor parties, beach gatherings, markets and backyard barbecues. Your team can stay festive without feeling weighed down.
Design your own Christmas sublimated caps and hats online and bring your festive artwork to life across the full surface of polyester headwear. Upload your logo, add candy canes, reindeer, snowflakes or holly, and preview the placement before it goes to print. Sublimation bonds the ink into the polyester fibres, so colours stay vibrant, detail stays sharp and the design won’t crack, peel or fade through summer wear. Choose from Santa hats, baseball caps, trucker caps and bucket hats for office Christmas parties, school concerts, sporting clubs, hospitality teams and community events. Our Sydney team prints with no minimum order quantity, ships Australia-wide and offers free pickup from Castle Hill, so one hat or a full crew is easy to arrange.