Class Cord Cap
Cord caps bring a relaxed, retro edge to headwear, pairing a structured foam front panel with a breathable mesh or cord back for comfort in Australia's warmer climates.
Our custom cord hats come in snapback, trucker, and five-panel styles, decorated using embroidery, screen printing, or heat transfer to suit your logo and budget. Popular with surf brands, hospitality teams, tradies, sporting clubs, and corporate giveaways, custom cord caps offer a durable, low-profile option that holds its shape wash after wash.
We work with quality headwear blanks, offering adjustable snapback closures, flat or curved peaks, and a range of panel and mesh colour combinations to match your branding. Whether you need a single sample or a bulk team order, our design tool makes it easy to preview placement and colours before ordering. Fast turnaround and Sydney-based production make it simple to get your custom hats & caps made exactly your way.
Embroidery is the most popular choice for cord caps, giving logos a clean, durable finish on the structured foam front panel. Screen printing and heat transfer are also available for designs with more colour detail or fine text, depending on the look you're after.
Cord caps feature a distinctive rope-like cord along the crown seam, giving them a retro, relaxed look compared to a standard snapback. The foam front panel and breathable back also make them a popular choice for outdoor and warm-weather wear.
Panel, cord, and mesh colours can be mixed and matched to suit your branding, with a range of combinations available across our headwear range. Our team can help recommend combinations that make your logo stand out.
Custom cord caps can be ordered as a single sample or in bulk for teams, events, and retail runs. Pricing improves at higher volumes, so it's worth reaching out for a quote if you're ordering for a group.
Turnaround depends on the decoration method and order size, with embroidery and screen printing typically taking longer for larger runs. Our Sydney-based production team can provide a specific timeframe once your design and quantity are confirmed.
Customising your own cord caps and hats has never been this simple. Our easy-to-use online design tool lets you upload your logo, choose your cap style, and preview panel, cord, and mesh colour combinations in real time before you commit to an order. Simply select your preferred decoration method embroidery, screen printing, or heat transfer and adjust placement and sizing until it looks exactly right.