Chat with us Custom Flexfit Caps - Design Your Own
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Free Shipping Over $100
Discount for You - Be Happy - Use Code HAPPY5
Free Shipping Over $100
Discount for You - Be Happy - Use Code HAPPY5
Free Shipping Over $100
Discount for You - Be Happy - Use Code HAPPY5
Free Shipping Over $100
Discount for You - Be Happy - Use Code HAPPY5
Free Shipping Over $100
Discount for You - Be Happy - Use Code HAPPY5
Free Shipping Over $100
Discount for You - Be Happy - Use Code HAPPY5
Free Shipping Over $100

Flexfit Caps For Custom Printing & Embroidery

Custom Flexfit caps from Garment Printing give businesses, sporting clubs, schools and event organisers a comfortable, structured base for their branding.

Made by Yupoong, Flexfit caps use a stretch-fit design with an elastic sweatband, so there's no strap or snap closure, and most adults fit S/M or L/XL. We decorate a range of styles, including cotton-poly twill, performance mesh-back, snapback and fitted caps. Each style is matched to the right method: flat embroidery for crisp logos, 3D puff embroidery for bold, raised lettering, and heat transfer printing for multi-colour artwork. We can also decorate the sides, back and peak for a website, slogan or secondary logo.

Personalised caps suit staff uniforms, team merchandise, school events and promotional giveaways, with names or numbers added to individual caps where needed. Ordering is simple: choose your cap style and colour, send your logo (a vector file is ideal), approve the proof, and we handle production at our Castle Hill, Sydney studio before delivering Australia-wide. Our team helps with artwork, sizing and style selection, and we take both small and bulk orders. Request a quote with your style, quantity, artwork and deadline to get pricing and a recommended decoration method.

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 FAQs About Custom Flexfit Caps

Flat embroidery stitches thread directly into the cap's front panel, which suits detailed logos and smaller lettering. 3D puff embroidery places foam under the stitching to lift the design off the cap, which works best for bold lettering and simple shapes. Fine detail and very small text are better suited to flat embroidery.

Structured cotton-poly twill Flexfit caps are a reliable choice for embroidery because the front panel holds its shape, keeping logos crisp and preventing puckering. Performance and mesh-back styles suit sporting clubs and outdoor events, and can be decorated with embroidery or heat transfer depending on the fabric.

A vector file such as AI, EPS, SVG or PDF is ideal. A high-resolution PNG also works. If you only have a low-quality image, our team can prepare it for embroidery or printing, and we send a proof for your approval before production starts.

Yes. Personalised caps can carry individual names or numbers on the side or back panel, while the main logo stays on the front. Let us know the names and placement when you request your quote.

Yes. We decorate caps at our Castle Hill, Sydney studio and ship Australia-wide to all states and territories. Local customers can also arrange pick-up.

Garment Printing provides you with an easy-to-use Custom Headwear Design Software

Designing your Flexfit Caps is now easier!

Flexfit caps are a comfortable, stretch-fit choice when you want your branding to look sharp and stay in place. From staff uniforms and sporting clubs to promotional giveaways and event merchandise, our online design tool lets you build custom Flexfit caps by choosing your style, colour and logo placement. Prefer a hand? Send us your requirements and our team will help you finalise personalised caps with the right embroidery or print method.

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Garment Printing is committed to providing the highest quality to our customers

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