Chat with us Design Your Own Performance Caps With Custom Printing & Embroidery
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Halloween Treat ☺ Get 7% OFF ☺ Coupon Code : SPOOKY7
Halloween Treat ☺ Get 7% OFF ☺ Coupon Code : SPOOKY7
Free Shipping Over $100

Design Your Own Performance Caps | Custom Printing & Embroidery

Design your own customised caps in lightweight, moisture-wicking performance fabric made for the Australian sun.

Custom performance caps are made from polyester or microfibre, with a sweatband, ventilated mesh panels and an adjustable Velcro, snap or buckle closure, which suits running, golf, cycling, tennis, cricket and long outdoor shifts. You choose the cap style, such as a six-panel curved peak, flat peak or unstructured fit, and the colour, then upload your logo as a vector file (AI, EPS or SVG) or a high-resolution PNG. Our team checks the artwork, matches colours where required and sends a proof for approval before production. Blank caps from brands such as Bocini, Ramo and AS Colour decorate well, and they suit sports clubs, schools, charities, events and businesses in construction, landscaping, agriculture and hospitality.

Custom embroidery stitches your logo into the front panel with polyester thread for a raised, durable finish, and 3D puff embroidery adds depth to lettering and simple shapes. Custom printing suits multi-colour artwork and fine detail, using screen printing for bold, hard-wearing colour or DTF and heat transfer for full-colour designs on smaller runs. Placement options include the front, side, back and peak, and our team will recommend the best method for your design and budget. There is no minimum order quantity, so you can order one cap or several hundred, and orders placed before 11am can be completed with overnight turnaround. Pickup from our Castle Hill, Sydney studio is free, and we ship Australia-wide.

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 FAQs About Custom Performance Caps

What is the difference between embroidery and printing on performance caps?

Embroidery stitches your logo into the front panel with polyester thread, creating a raised, durable finish that suits simple logos with solid colours. Printing applies ink or film to the surface, which suits multi-colour artwork, gradients and fine detail.

Which cap style is best for custom performance caps?

A six-panel curved peak cap with a sweatband and mesh ventilation is the most popular choice, as it sits comfortably, wicks moisture and works for sport, events and outdoor work. Flat-peak and unstructured styles suit a more relaxed fit.

What artwork file do I need to design my own customised caps?

Vector files such as AI, EPS or SVG give the cleanest result for both embroidery and printing. A high-resolution PNG is accepted for most designs, and our team checks the artwork and sends a proof for approval before production begins.

Can I order just one custom performance cap?

There is no minimum order quantity, so you can order a single cap or several hundred. Orders placed before 11am can be completed with overnight turnaround, depending on artwork approval and quantity.

Where can I collect or have my custom caps delivered?

Pickup from our Castle Hill, Sydney studio is free. Australia-wide shipping is available for customers in other states and regional areas.

Design custom performance caps with our easy-to-use Custom Headwear Design Software

Designing your Performance Caps is now easier!

Getting a custom performance cap design just right no longer means relying on rough mock-ups or back-and-forth emails. Garment Printing's cap design tool puts the whole process in your hands online, starting with the cap style (structured, unstructured, mesh-back, flat-peak or six-panel) before moving on to your cap colour, your logo placement on the front, side, back or peak, and your preferred decoration method of embroidery, screen printing, DTF or heat transfer.

Custom 6, 3, and 5-panel Caps and hats
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Garment Printing is committed to providing the highest quality to our customers

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