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Halloween Treat ☺ Get 7% OFF ☺ Coupon Code : SPOOKY7
Design Custom Halloween Shirts
Halloween Treat ☺ Get 7% OFF ☺ Coupon Code : SPOOKY7
Design Custom Halloween Shirts
Free Shipping Over $100
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Sun Hats & Caps Branded with Your Design  

Spending long hours outdoors calls for headwear that does more than complete a uniform. Garment Printing produces a range of sun hats & caps designed with genuine sun protection in mind, from lightweight caps through to full-brim styles, and decorates each one with your logo or team name using embroidery or print.

Whether you're outfitting outdoor staff, a sports club or a group heading to the beach, the focus stays on proper coverage and comfort first, branding second.

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Sun Caps for Ladies: Fit and Coverage

Sun caps for ladies are cut with a shallower crown and a smaller circumference than standard unisex sun hats, so the fit sits closer to the head rather than sliding or sitting too high. Common features across our ladies sun caps include an adjustable rear toggle or velcro strap, a curved brim to shield the eyes, and lightweight fabric that stays comfortable across a full day outdoors.

Mens Sun Caps for Rugged Outdoor Work

 

 

 

 

Mens sun caps are typically built with a firmer brim structure and heavier-weight fabric to handle repeated outdoor use on job sites, farms and fishing trips. A mesh back panel is commonly added for airflow, along with a chin cord on wide-brim styles to keep the hat secure in wind.

Sun Beach Hats for Coastal and Holiday Branding    

Sun beach hats are a popular choice for resorts, holiday parks, surf clubs and beachside cafes wanting branded headwear that doubles as a practical giveaway or retail item. Straw-look, canvas and quick-dry synthetic fabrics are all available, with embroidery holding up well against sand, salt and sun exposure.

Embroidery and Printing on Sun Hats

 

 

 

 

Embroidery is the most durable decoration option for sun hats, since stitched logos hold their shape and colour under repeated sun and moisture exposure. Printing is better suited to larger graphic placements on flatter panels, such as the front of a bucket-style sun hat or the crown of a legionnaire cap. Both options are produced in-house, so thread and print colours can be checked against your brand before a full run is made.

Who Orders Custom Sun Hats and Caps

 

 

  • Outdoor and trade businesses – landscaping, construction and agriculture teams needing daily sun protection
  • Sporting clubs – golf, cricket, sailing and lawn bowls clubs wanting branded ladies and mens sun caps
  • Tourism and hospitality venues – resorts, surf schools and beachside venues stocking sun beach hats as merchandise
  • Schools and childcare centres – sun-safe headwear for outdoor play and sports days
  • Corporate and government groups – outdoor event staff, council workers and community programs

Placing Your Sun Hat Order

 

 

 

 

 

Send through the style you'd like from the range above, along with your logo or artwork and preferred colours. We'll confirm thread or print colours with a digital proof before production starts, then get the finished hats to you, whether that's collected in person or sent Australia-wide.

FAQs About Custom Sun Caps & Hats

A sun cap features wider brims, neck flaps or added fabric coverage specifically to block UV exposure, while a standard cap prioritises style and branding over sun protection.

A wide-brim hat shields the ears, neck and face far more thoroughly than a standard peaked cap, which only covers the forehead and top of the head. Wide-brim and legionnaire-style hats generally provide better all-round coverage for roles or activities involving prolonged sun exposure.

Ladies and mens sun caps can be combined within the one order, useful for teams, families or workplaces needing a mix of fits and sizing across the same production run.

Sun beach hats made from straw-look, canvas or quick-dry fabric are a popular option for resorts, surf clubs and holiday venues selling or gifting branded headwear.

Embroidery generally holds up better than print on sun hats exposed to regular sun, sweat and moisture, with stitched logos resisting fading and cracking over time.

Garment Printing Makes Custom Sun Caps Design Simple With Our Online Design Tool

Create Customised Sun Caps With Your Own Design in Just a Few Clicks

Design your own sun cap using our online design tool, no experience needed. Upload your logo or artwork, pick your cap style and colour, and see your design come to life on screen before you place your order.Build a customised sun cap in just a few clicks using our simple design tool. Add your text, logo or graphics, adjust the layout and colours, and get an instant preview ready for embroidery or printing.

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Garment Printing is committed to providing the highest quality to our customers

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